is available in ASTM F2620, Standard Practice for Heat Fusion Joining of Polyolefin Pipe and Fittings, Annex A1. Report (TR-33/99) that reflects a Generic Butt Fusion Procedure that most of the Polyethylene Gas Pipe manufacturer's recommend. New fusion guides for gas piping announced - McElroy NOTES ON FUSION CONFIDENCE Fusion Training - HDPE Piping Solutions - HDPE Drainage Pipes, Culverts After setting up the fusion machine and the pipe supports, plug . Joining methods of polyethylene pipe. This melt index range See ASTM F2620 Section 8 for the complete butt fusion procedure. HDPE Pipe Fusion Services - ejprescott.com The Datalogger 7 is the latest in poly fusion data recording. Inspection of Plastic Pipes, Fittings and Joints Using Non-Destructive Test Methods and Evaluation. TABLE V - SADDLE FUSION: TROUBLESHOOTING GUIDE. All procedures and guidelines in this video a. For butt-fusion jointing of Protecta-Line and Secura-Lin. (13 mm) through 3 in. Maintain the specified heating tool surface temperature. Heat Fusion Joining Procedures and Qualification Guide. The 412 and 618 model fusion machines are self-contained and designed to butt fuse polyethylene pipe. Other suitable heat fusion joining procedures are available from various sources including pipe and fitting manufacturers. PP 817-TN-P3 Propane Gas High Pressure 10 psi Inlet Pressure 1psi Drop. @article{osti_888552, title = {Inspection of Fusion Joints in Plastic Pipe}, author = {Reichert, Connie}, abstractNote = {The standard method of joining plastic pipe in the field is the butt fusion process. PolyPipe Recommended Heat Fusion Joining Procedures. Riyang fusion machine has been applied to more than 60 countries and regions in the fields of polyethylene pipe manufacturers, gas . The socket fusion machine's fitting socket, pipe end and heating elements are engineered to work in perfect harmony to create a homogenous pipe joint each and every time. - Failure Analysis of Plastic Piping and Joints. Related hdpe pipe fusion welding procedure pages, you can find more similar products from Chinese manufacturers hdpe pipe fusion welding procedure, we provide you with high-quality product group buying services. Allow fusion to cool in the machine under fusion pressure for 11 minutes per inch of pipe wall. PDF PE Pipe Joining Procedures - Plastic Pipe Click link (s) below to print, download and view the details. This procedure follows the requirements outlined in ASTM F2620 Standard Practice for Heat Fusion Joining of Polyethylene Pipe and Fittings. Technical Information - PolyPipe USA Brief history and common uses of polyethylene pipe. Polyethylene Pipe Butt Fusion Structure, Process and Terminology. PDF Pipeline Procedures: Polyethylene Pipe Fusion Syllabus Interfacial pressure. Inspect fusion. Temperature. This preparation eliminates the oxidized film formed on the surface of . Socket Fusion Machines - GF Piping Systems (76 mm), for Water Service4 AWWA C906 Standard for Polyethylene (PE . fusion procedures require specific tools and equipment based on the fusion type and the sizes of pipe and fittings being joined. 9. PDF HIGH-DENSITy POLyETHyLENE - JM Eagle 3.0 PLASTIC PIPE JOINING 3.300 PLASTIC PIPE FUSION PROCEDURE 7/25/14 Page 1 of 14. Most butt fusion equipment will accommodate the slightly reduced diameter of cold pipe. PP 838-TN Preventing RCP in Fused Water Pipelines. Remove fusion from machine. PIPE FUSION. New Hampshire. The Plastics Pipe Institute, Inc. (PPI) has two new technical reports available that discuss steps for the fusion of polyethylene and PA12 pipe. HDPE FUSION MANUAL ISCO-PIPE.COM Q1 2018 100 Witherspoon Street 2West Louisville, Kentucky 40202 T. 800.345.4726 . The standard includes procedures for other types of joints. 75% of that11,810 MWTHis renewable energy from . Home | Fast Fusion Flying W Plastics. Once joined, the weld area is cooled and the weld is completed. 20. Fusing Directions 1. Polyethylene pipe welding; Butt welding involves the heating of two pipe ends to fusion . PP 820-TN Design Factor for HDPE Pipe. PDF Socket Fusion Joining for Polyethylene Pipe - KUB McElroy University - Advanced Pipe Fusion Training Socket Fusion Procedure; Gallery; Contact; My account. PDF Comparison of Procedures in PPI TR-33 and ASTM F2620-13 - AGA 26. Note: See ASTM F2620 Section 8 for the complete butt fusion procedure. One turn after the pipe is clamped is tight enough. Refer to ASTM F2620 for more specific butt fusion information, guidance, and safety information when using #28, #412, and #618 fusion . Fusion operators enjoy heating and cooling elements for a climate-controlled cab, while 360-degree windows allow the operator to view all around the fusion operations. JM Eagle is a member of the Plastics Pipe Institute Inc . Contact us for: - Field Inspection of Fusion Joints. Securely fasten the components to be joined 2. On-site Fusion Services - PipeFusion - Polyethylene Pipes & Fittings (a) No person may make a plastic pipe joint unless that person has been qualified under the applicable joining procedure by: (1) Appropriate training or experience in the use of the procedure; and (2) Making a specimen joint from pipe sections joined according to the procedure that passes the inspection and test set forth in paragraph (b) of . RPM Test Procedure Rate Process Method testing of pipe or fitting assemblies is conducted in accordance with ASTM D 1598, "Standard Test Method for Time-to-Failure of Plastic Pipe Under Constant Internal Pressure". Manual butt pipe fusion welding machine HAYES Combat Pro $ - $ Select options. Training courses require the students to put theory and instruction into practice. PPI TR-41 Generic Saddle Fusion Joining Procedure for Polyethylene Gas Piping PPI TN-42 Recommended Minimum Training Guidelines for PE Butt Fusion Joining Operators for Municipal and Industrial Projects PPI Fusion Statement Joining PE Pipe Using Heat Fusion Technology PPI TN-38 Bolt Torque for Polyethylene Flanged Joints Polyfusion - Central Technology Center permanent, monolithic fusion joint. adequacy of the fusion, laying, embedment procedures, and then later to progressively increase the length of test section, as experience is gained. TR-33, "Generic Butt Fusion Joining Procedure for Field Joining of Polyethylene Pipe" TR-41, "Generic Saddle Fusion Joining Procedure for Polyethylene Gas Piping" the 2015 NGA Plastic Pipe Joining Manual, and the fusion procedures established by our approved manufacturers' of PE plastic pipe/fittings and heat fusion . With over 40 years of experience in polyethylene pipe fusion, Ferguson is an industry leader in comprehensive fusion solutions for HDPE, PP-R and PP-RCT pipe. Butt fusion is used to make endto-end joints between "butt" or plain- end pipes and fittings that have - the same outside diameter and "like wall thickness". PDF Specification: G-8123-17 Title: Heat Fusion Joining of Polyethylene (Pe Polyethylene Joining Procedures 5 - 4 The six steps involved in making a butt fusion joint are: 1. Butt fusion is a thermofusion process. Poly Pipe Heat Fusion Operations The pipe fusion process joins two pieces of thermoplastic pipe together using heat and pressure. a. It is a method of jointing pipe ends by way of heating and cooling under pressure, resulting in pipe joints as strong as the pipe itself. Chamfer the pipe end to remove the sharp outer edge on the outside diameter (OD). PDF SPECIFICATION: IP-27-5 TITLE: INSTALLATION OF - Consolidated Edison We will also show your crew how to properly pressure test their work for a guaranteed leak-free fuse. The windows also allow the fusion operator to drive the tracked MFT to the next stick of pipe, load it into the FastLoad boom loader, and getting on to the next fusion joint. Hayes Digital Socket Fusion Pipe Welder Tool Complete Kit PRO (up to 1 in.) The 412 model fuses 4"IPS (4.50" OD) minimum, to 12" DIPS (13.2" OD) maximum pipe. . Technoweld's poly pipe inspection service helps the asset owner understand that HDPE joints are sound by ensuring the following are in place: A proven bonding procedure. Remove all burrs from inside of pipe ends. Before any written procedure established under 192.273 (b) is used for making plastic pipe joints by a heat fusion, solvent cement, or adhesive method, the procedure must be qualified by subjecting specimen joints that are made according to the procedure to the following tests, as applicable: ( 1) The test requirements of -. Fusion Procedures | Fast Fusion Always consult the pipe manufacturer's recommended parameters and . Number. We have a specialized team with knowledge in fusion procedures and maintenance experience. Currently no simple, reliable, cost-effective method exists for assessing the quality . www.gpsuk.comThis videos demonstrates the butt-fusion welding procedure for polyethylene (PE) pipes. This report was developed and published with the technical help and financial support of the members of the PPI (Plastics Pipe Institute, Inc.). . This technique produces a permanent, economical and flow-efficient connection. With an experienced crew and a McElroy machine, a rule of thumb is 1 to 2 minutes per inch of pipe diameter, depending on the DR. PolyPipe Fusion Procedures - P&F Distributors Our welding equipment is designed and manufactured according to the American international standard ASTM F2620. 4. Pipeline Safety: Plastic Pipe Rule - Federal Register Flame Resistant Personal Protective Equipment for UGC . The minimum cool time under fusion pressure is listed on Table 2. PDF Heat Fusion Joining Procedures RITMO PRECISE PIPE SCRAPER are made of a special aluminium alloy according to an innovative design, they are handy and easy to use.Indispensable to prepare HDPE pipe and fittings to be assembled by electrofusion. The technology Fast Fusion is used within the butt fusion jointing procedures for polyethylene (PE) pipes and fittings under the ISO and ASTM standards for low pressure, dual pressure and high pressure fusion parameters and welding equipment. When fusing in cold weather the time required to obtain the proper melt may increase. Qualified and tested bonding personnel. Butt Fusion - This technique consists of heating the squared ends of two pipes, a pipe and fitting, or two fittings by holding them against a heated If fusing other thermoplastic pipe materials, refer to the pipe manufacturer's fusion procedures or appropriate joining standard. In general, if the materials to be butt fused meet ASTM D2513 and have a melt index between 0.05 and 0.25 g/10 min inclusive, the generic procedure defined in TR - 33 apply. ASTM F1056-04 (2011) Standard specification for socket fusion tools for use in socket fusion joining polyethylene pipe or tubing and fittings. From onsite fusion services to customized fabricated pipe systems, our highly trained associates are dedicated to helping you finish your projects safely and efficiently. Butt Fusion Welding of Plastics - TWI Securely fasten the components to be joined 2. Pipe Fusion Welding Process - Plastic Design, Inc. PolyPipe fusion procedures require specific tools and equipment for the fusion type and for the sizes of pipe and fittings to be joined. The amount of time to make a fusion joint depends on a number of variables such as pipe size, jobsite set-up, and fusion parameters and procedures. While commonly associated with high-density polyethylene pipe (HDPE), the machines are capable of fusing or welding a variety of different types and sizes of pipe. The heating phase, sometimes referred to as 'bead up', is where the pipe ends are pressed against a heated plate for a period of time. 1.1 This practice describes procedures for making joints with polyethylene (PE) pipe and fittings by means of heat fusion joining in, but not limited to, a field environment. PDF United Poly Systems TABLE VI - SOCKET FUSION: TIME CYCLES. 15. Installer training for the proper use and installation of polyethylene pipe is fusion for the minimum cooling time indicated in Table 2. $ 649.00. 22. Fusion Equipment - ISCO Industries The importance of calibration and pyrometers. Pipe Fusion Training - HDPE, PP-R & PP-RCT Fusion Certification - Ferguson PDF Polyethylene Gas Pipe Manual utt Fusion Procedure Join the two profiles together 6. a. After setting up the pipe supports and starting the fusion machine . There are many different methods for fusion welding plastic pipe and they all have their specific uses. PP 819-TN Field Bending of PE Pipe. A Welder's Guide to HDPE Pipe Fusion : 6 Steps - Instructables Fittings are joined to pipe using standard heat fusion joining procedures, such as butt GEO estimates a total of 1.5 million GHP units installed in the United States. Make sure the pipe is not angled in any direction when it is being placed into the Pit Bull. II. Pipefusion Engineering for polyethylene butt fusion welding to ISO 21307. PDF Butt Fusion Welding of HDPE Pipes - NEXOR pipes Fusion Procedures | Fast Fusion Maine. The theory of fusion. 800-873-3292. PP 840-TN Polyethylene Pipes for Seismic Protection. Do not increase heating tool surface temperature Melt the pipe interfaces 5. ASTM F2620-12 "Standard Practice for Heat Fusion Joining of Polyethylene Pipe and Fittings," 8/01/2013. Pipe Fusion - HDPE, PP-R & PP-RCT Poly Piping Fusion - Ferguson This new PPI technical report provides a uniform joining procedure that brings a greater consistency to this aspect of gas pipeline installation, will help to facilitate the pipeline operator's . 3. The two surfaces are then brought together under controlled pressure for a specific cooling time and a homogeneous fusion joint is formed. - Inspection Services for Metallic Pipeline Construction. Poly Pipe Electrofusion Fittings | Electro fusion Poly Pipe Fitting 3.0 Plastic Pipe Joining Plastic pipe: Qualifying joining procedures. - eCFR Scope. PDF HEAT FUSION JOINING PROCEDURES - Hdpe Supply While commonly associated with high-density polyethylene pipe (HDPE), our machines are capable of fusing or welding a variety of different types and sizes of pipe. Increased production per hour is secondary to the elimination of failed fusion welds. Butt fusion (hdpe welding) is a thermofusion process Butt Fusion is the most important and widely used method of connection for HDPE pipes larger than 110 mm. PPI TR-33 - Generic Butt Fusion Joining Procedure for Field Joining of Melt the pipe interfaces 5. Butt Fusion Machines. Our machines are reliable, efficient and affordable to maximize the plastic pipe fusion procedures and reduce fusion costs. Butt fusion involves the simultaneous heating of the ends of two pipe/fitting components which are to be joined, until a molten state is attained on each contact surface. PHMSA disagrees with AGA's proposal to restrict ASTM F2620-12 to saddle-fusion joint procedures only. Align the pipe profile 4. A) Place another pipe of equal diameter into the other side of the McElroy Pit Bull. Join the two profiles together 6. PDF GUIDANCE FOR FIELD HYDROSTATIC TESTING OF HIGH DENSITY - Plastic Pipe 7. Class/Stock . This practice describes procedures for making joints with PE pipe and . Please refer to ASTM F2620 for more specific butt fusion information, guidance, and safety information when using manually powered fusion . Performance Pipe Socket Fusion Training - YouTube . Use a plastic pipe cutter and cut the pipe end squarely, as needed. As in any pipeline application, joint quality greatly affects overall operational safety of the system. Ensure double bead width is 2 to 2- times bead height and uniform all . Proper Pipe Preparation for Electrofusion Fittings For a pipe surface to be properly prepared for electrofusion the outer layer or "skin" of the pipe should be removed to expose a clean, virgin pipe material. Inspection of Fusion Joints in Plastic Pipe - OSTI.GOV Hold under pressure Figure 5.2 - Typical Butt Fusion Machine for Smaller Diameter Pipe 8. The sturdy design eliminates vibration and distortion on the machine bed, while the compact dimensions allow these machines to be used almost . 49 CFR 192.285 - Plastic pipe: Qualifying persons to make joints. Extruded polyethylene pipe will normally exhibit a degree of ovality, with straight pipe up to 3.5% and coiled pipe up to 6% for SDR11 and 12% for SDR17/SDR17.6. Compact, robust design. PP 831-TN Use of PE in Compressed Air or Gas Service. Butt fusion jointing procedures for polyethylene (PE) pipes and fittings used in the construction of gas and water distribution systems. 2. The operator should ensure that its qualified fusion procedures take into account and are adapted for all potential inclement weather conditions in which the operator may be fusing polyethylene pipe. Polyethylene pipe and fittings will contract slightly in the cold. Fusion Procedure - P&F Distributors PDF Manual PP-750 | December 2012 December 2012 supersedes all previous Vermont. Electrofusion is an electrical fusion process by which an external sleeve fitting incorporating an element is installed to poly pipe or fittings and with application of electrical current they are welded to each other.. PDF Butt Fusion Joining for Polyethylene Pipe - KUB Practice for Heat Fusion Joining of Polyethylene Pipe and Fittings. (a) Heat fusion, solvent cement, and adhesive joints. The most widely used method for joining individual lengths of PE pipe and pipe to PE fittings is by heat fusion of the pipe butt ends (butt fusion). The operator's training and The current applied to the fitting is regulated and supplied by an electrofusion welding machine, which controls the amount of voltage, amps and welding time supplied to a . SECTION III -BUTT FUSION PROCEDURE TESTING FOR FIELD BUTT FUSION OF PE 4710 PIPE FOR ALL APPLICATIONS. PDF Guideline for Butt Saddle and Socket Fusion - Centennial Plastics Standard Practice for Heat Fusion Joining of Polyethylene Pipe and Fittings. 800-678-9545. With a fleet of polyethylene pipe fusion machines in stock and relationships with fusion machine vendors, we can fuse up to 63 solid wall pipe and can provide butt-fusion, socket fusion . PDF Electrofusion Installation Procedure Manual - Engineered Pipe Group 49 CFR 192.283 - Plastic pipe: Qualifying joining procedures. Generally, the choice of which joining method to use is at the discretion of the individual gas company. PDF Butt Fusion Procedure - Engineered Pipe Group A. Align the pipe profile 4. PPI TR-33 1994 US DOT contacted the Plastic Pipe Institute (PPI) -Proliferation of similar but varying procedures from pipe procedures. The Process. The pipe fusion process joins two pieces of thermoplastic pipe together using heat and pressure. Face the pipe ends 3. Our trainers will make sure each person gets the individual attention they need to ensure they can safely and effectively fuse PP-R and PP-RCT pipe. Standards used for polyethylene pipe - TWI Place one pipe in the McElroy Pit Bull and fasten it down tightly. Standard Practice for Data Recording the Procedure used to Produce Heat Butt . PDF MEDIUM-DENSITy POLyETHyLENE - JM Eagle The DL6 and DL7 are currently the only McElroy units that display the pressure graph in real-time. The process works by heating the exterior surface of the pipe and the compatible surface of the fitting. Pipefusion Engineering has over 20 years experience in the Polyethylene pipe welding fabrication Industry and committed to providing the highest standard of services to our customers. Cut the pipe. Supervision and inspection records demonstrating the bonding procedure has been followed.